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Extrusion Dies

Extrusion Dies

Extrusion Dies

We are proud to announce that our company has achieved significant expertise in the development of intricate and sophisticated extrusion die sections, enabling us to supply top-quality dies for a wide range of alloys. Our commitment to excellence ensures that our extrusion dies consistently meet the highest standards of quality and performance.

At Ravi Enterprise, we prioritize the use of premium materials to create our extrusion dies. Specifically, we utilize H11 and H13 materials sourced from Mahindra Sanyo (MUSCO) to ensure that our products meet the highest standards of durability and reliability. Additionally, we subject our dies to a rigorous stress relief hardening and tempering process lasting three days, which further enhances their lifespan and performance.

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  • Die design plays a pivotal role in the manufacturing of Extrusion Dies, as it directly influences the quality of the final product.
  • A well-designed Extrusion Dies ensures balanced melt flow across the die, resulting in uniform exit velocity and consistent output.
  • Skilled die designers strive to achieve this uniformity through continuous flow with minimal pressure drop, enabling a seamless and efficient production process.
  • At the core of every reliable Extrusion Dies manufacturer is a dedication to expert die design that delivers unparalleled performance and exceptional product quality.
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Die Design & Productivity

  • It is important to note that die design has a significant impact on productivity, as it directly affects the throughput of the extruder.
  • The design parameters have a critical influence on the extruder's back pressure, product density, and screw efficiency, ultimately determining the productivity of the extrusion process.

Optimizing Die Design for Productivity

Therefore, it is crucial to carefully consider key design factors, such as the open area size (which is the ratio of the die cross section to the screw cross section), the land area size (which forms the product's shape), and the die material and its coefficient of friction. Proper consideration of these factors in die design can result in optimized performance, consistent product quality, and high productivity. Every step of the manufacturing process should aim to achieve an ideal balance between quality and productivity to ensure that the extrusion process is efficient and profitable.